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INNOVATION                                                                         JS
                                                                                    JSW ENERGY BOLT  |  ISSUE 1W ENERGY BOLT  |  ISSUE 1
        How the team felt on the problem
 JSWHEL, Sholtu  being resolved?                                          Team Members


                                                                   Mr. Swarn  Singh Pathania
        All the members of the team were very
                                                                   Mr. Yashveer Singh
 Replacement Of Non Return Valve (NRV) Without   happy, motivated  and satisfied with the   Mr. Vinay Kumar

        work they performed.
 Stoppage The Cooling Water  (CW) System.
        Any specific aspects which you may like

        to mention?
 header of Cooling water
 drainage system header   Nothing as such.

 line. The cooling water
 outlet of reactor was   Innovating A Heavy Duty Puller

 bypassed with an alternate
 arrangement and directed

 to the Drainage sump. This
 was a temporary

 arrangement which again
 was resumed after the said

 defective  NRV was
 replaced. Thus the

 functioning of reactor was
 not affected during these operations.
 How and Why was the problem

 identified?  How was the problem solved?


 During the annual maintenance of   The cooling water outlet of reactor was
 Unit#1,when the draft tube was emptied   bypassed with an alternate arrangement
 and inspected we found one broken   and directed to the Drainage sump.

 peace was lying in the draft tube which   This was a temporary arrangement which

 was later on identified as the of NRV flap   again was resumed after the said   Any specific aspects which  Machine where they STUCK.   activities till the GUIDE VANE
 of Dual plate check valve in the Cooling   defective  NRV was replaced.  you may like to mention?  As the maintenance, team   is out. Extra efforts put in to
 water drainage system                      was delicately working on           take the guide vane piece

 header line.  What were the challenges encountered?  More often, we continuously   the machine to complete   out but all in vain.
        developing as well as
 The uncertainty of rise in temperature     the annual maintenance in
 It was decided that if the NRV of the said   working on new ideas at           How was the problem
 drainage system is to be replaced it is   of reactor.  shop floor. Other day it was   scheduled time. While doing   solved?

 going to stop the cooling of Transformer   Impact of solution to the business?  a call from maintenance   so they hang up in pulling
 reactor(which was  in function and its   team of KWHEP to have a   up the "GUIDE VANE" out   Our Mechanical team lead

 temperature could rise) whose outlet is   There could been the completed shut   close look in the #4   from housing. They cannot   by Mr Gopal Bahadur
 being connected with the common   down of plant for eight hours.  advance their further   Chattria (F/M) been the

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