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INNOVATION                                                                                                                                                                                          JS
                                                                                                                                                                                                            JSW ENERGY BOLT  |  ISSUE 1W ENERGY BOLT  |  ISSUE 1
                                                                                                                               How the team felt on the problem
                                         JSWHEL, Sholtu                                                                        being resolved?                                                   Team Members


                                                                                                                                                                                          Mr. Swarn  Singh Pathania
                                                                                                                               All the members of the team were very
                                                                                                                                                                                          Mr. Yashveer Singh
        Replacement Of Non Return Valve (NRV) Without                                                                          happy, motivated  and satisfied with the                   Mr. Vinay Kumar

                                                                                                                               work they performed.
        Stoppage The Cooling Water  (CW) System.
                                                                                                                               Any specific aspects which you may like

                                                                                                                               to mention?
                                                                                header of Cooling water
                                                                                drainage system header                         Nothing as such.

                                                                                line. The cooling water
                                                                                outlet of reactor was                          Innovating A Heavy Duty Puller

                                                                                bypassed with an alternate
                                                                                arrangement and directed

                                                                                to the Drainage sump. This
                                                                                was a temporary

                                                                                arrangement which again
                                                                                was resumed after the said

                                                                                defective  NRV was
                                                                                replaced. Thus the

                                                                                functioning of reactor was
                                                                not affected during these operations.
        How and Why was the problem

        identified?                                             How was the problem solved?


        During the annual maintenance of                        The cooling water outlet of reactor was
        Unit#1,when the draft tube was emptied                  bypassed with an alternate arrangement
        and inspected we found one broken                       and directed to the Drainage sump.

        peace was lying in the draft tube which                 This was a temporary arrangement which

        was later on identified as the of NRV flap              again was resumed after the said                               Any specific aspects which  Machine where they STUCK.                   activities till the GUIDE VANE
        of Dual plate check valve in the Cooling                defective  NRV was replaced.                                   you may like to mention?            As the maintenance, team            is out. Extra efforts put in to
        water drainage system                                                                                                                                      was delicately working on           take the guide vane piece

        header line.                                            What were the challenges encountered?                          More often, we continuously         the machine to complete             out but all in vain.
                                                                                                                               developing as well as
                                                                The uncertainty of rise in temperature                                                             the annual maintenance in
        It was decided that if the NRV of the said                                                                             working on new ideas at                                                 How was the problem
        drainage system is to be replaced it is                 of reactor.                                                    shop floor. Other day it was        scheduled time. While doing         solved?

        going to stop the cooling of Transformer                Impact of solution to the business?                            a call from maintenance             so they hang up in pulling
        reactor(which was  in function and its                                                                                 team of KWHEP to have a             up the "GUIDE VANE" out             Our Mechanical team lead

        temperature could rise) whose outlet is                 There could been the completed shut                            close look in the #4                from housing. They cannot           by Mr Gopal Bahadur
        being connected with the common                         down of plant for eight hours.                                                                     advance their further               Chattria (F/M) been the

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